Extrudergearbox series comprising more than 500 designs standardisation reduces design and interfacing cost unex universal extruder gearbox for singlescrew extruder presentation at the international exhibition for plastics and rubber industries chinaplas 2008. Our experienced service team is at your disposal on short notice to perform a damage survey, and to assess and analyse the possible causes of the damage in the very rare event that a gear fails. To insure safe operations please read the following statements and understand their meaning. M specifications and engineering instructions assuring required fit of. The process of getting your gearbox repaired with us is straightforward. Gear reducers, without driving unit gear boxes, falk, lufkin, dodge, western, westinghouse, foote jones, linkbelt, seweurodrive, rexnord, general electric. Operating instruction for extruder gears koellmann gear.
Diverse and economic solutions for the many different industries and applications represent high flexibility of the product ranges. Overview of services and servicing download the latest brochures of our services here. Koellmann gear the gear partner for world market leaders. Listed below are kohler engine service repair manual in adobe pdf format that you can download for free. Gbs gearbox services international is the fastest, full service, worldwide specialist in gearbox repair of koellmann gearboxes. Installation and maintenance kumera power transmission group helical and bevel helical gearboxes.
Formed in 1985, our reputation has been built on highquality gear and gearbox repair. This is a koellmann 90mm extruder gearbox before and picture for a great customer located in roanoke, texas. Unex extruder gears customised top technology pdf catalogs. Once your koellmann gearbox is repaired we then do a six hour test run for overheating, vibration, and leaking to ensure our 24 month guarantee. Koellmann gear corp 8 industrial park, waldwick, nj 07463. In order to better serve our customers, we have consistently set the highest quality standards when it comes to the wide. Dsl 270 oil press gears with its gears in the dsl 720 series, koellmann gear developed a double worm gear unit for oil presses, which are specifically designed for the requirements of the food industry. These service manuals provide general information, adjustment, specifications. Kohler genuine parts are the key to keeping every hardworking kohler engine in top shape. Use parts breakdown for gearbox as reference to part assembly order. Taking the latest innovations of our gearbox service experts, our goal is to get, often mission critical, gearboxes back into production at the shortest timespan possible. Once your piv drive gearbox arrives at our facility we disassemble, clean, inspect and measure all gears and shafts and determine if your piv drive gears and shafts are qualified to be repaired. Overview of operating instructions download the current operating.
When most customers think they need to buy a new gearbox, we surprise them that we can repair the industrial gearbox. Detailed visual inspection of all seals, gaskets, bearings, and gears by one of our veteran engineers to recognize and report why your gearbox failed. Highest quality and technical top performance have a long tradition at koellmann gear. This book is intended to be a quick reference information, see operator manual for model if more information is needed. Helicalbevel gearboxes have the major benefit of enabling extremely precise and reproducible positioning movements owing to their high torsional stiffness and low backlash. This is an economy continuous flow drying system that does not include a horizontal unload auger. Koellmann 90mm extruder gearbox repair by ppg works. Get 247 emergency gear box repair services from expert technicians of united gear works.
Warranty with a warranty period of two years, koellmann gear commits to a longlived top technology. Koellmann extruder gearbox repair by ppg works before and after koellmann extruder gearbox repair by ppg works before and after check out this 4 12 inch koellmann extruder gearbox repair before and after picture done by ppg works. As you can see the gearbox repair job done by ppg works was done with perfection. Comprehensive and flexible service is available around the clock if interference occurs anyway. Once your philadelphia gearbox arrives at our facility we disassemble, clean, inspect and measure all gears and shafts and determine if your philadelphia gears and shafts are qualified to be repaired. Open and clean all foreign dirt, debris, oil, grease, etc. Below we have provided a link to these manuals which can also be download. Are you in need of rapid koellmann gearbox repair service.
The quality management of koellmann gear is certified to din en iso 9001 and vda 6. Both types are 5 speed constant mesh gearboxes employing helical tooth gears and are fitted transversely in the vehicle. Check out this 4 12 inch koellmann extruder gearbox repair before. Find model type in index or find gearbox assembly number in list. Download the current operating instructions of our gearboxes here.
Quality management of koellmann gear is certified to din en iso 9001 and vda 6. The term special gear refers to any gears that do not correspond to a standard, and that can therefore not be selected from the standard catalogue. Koellmann extruder gearbox repair by ppg works before and. For information or descriptions that depend on the respective gear type, note the technical. Koellmann gearbox repair looking for reliable koellmann gearbox repair experts. Koellmann gear corporation is a fullservice hardware solutions provider. Two types of manual gearbox are fitted to the rover 800 range, type pgl which is fitted to 2. Check out the process below in which we handle your gearboxes with care. The proven top technology not only sets standards in reliability and longevity with its functional safety that has been.
Ersshop is your only choice for industrial gearbox repair, pump repair, extruding screw repair, injection molding screw repair, industrial shredder repair, crane wheel repair and many more kinds of industrial machinery. Extremely durable housing walls and integrated thrust bearings to absorb the high axial forces that arise as a result of the plasticising of the granules in the screw area. Koellmann gear manufactures a complete line of single screw extruder reducers for applications up to. National gear box repair can do all of these repairs and rebuilds at a considerable amount of saving rather than buying a new koellmann gearbox. Once the external condition has been assessed, the shutdown gear is professionally opened and disassembled. Extruder gears from koellmann gear have been specially developed for the requirements of extruder systems. This operating instruction oi is valid for all kinds of gear transmissions hereafter referred to as gearbox in the following, made by. The firm manufactures a complete line of single screw extruder reducers for applications up to 1,600 horsepower hp at 80 revolutions per minute rpm. Philadelphia gearbox rebuild, repair, and emergency services. Since 1904, koellmann gear has stood for quality products with the highest standards. Installation and maintenance manual worldwide electric. Give us a call or submit your quote we can do jobs faster and more efficient than most of our competition.
Modular design allows modifications according to the customer demands. Koellmann gear corp at 8 industrial park, waldwick, nj 07463. Extruder gears by koellmann gear have proven their worth in thousands of plants around the world already. These ba shall remain valid until new ones are published. Piv drive gearbox rebuild, repair, and emergency services. Koellmann gears have a statistic failure rate below one percent. Experts in koellmann maritime and industrial gearbox services dedicated to rapid, urgent, reliable service. In the case of total replacement, the gearbox is shipped to one of brad. Koellmann gear manufactures a complete line of single screw extruder reducers for applications up to 1600 hp at 80 rpm. Downloads download our current brochures and catalogues in your language here.
Install pulley on gearbox input shaft as close to the reducer as possible and. Pdf product catalogue helical, worm, bevel helical gearbox. Installation and maintenance helical and bevel helical. Available with one, two or three stages up to a power of 2,666 kw and a torque of 100,200 nm.
A note without a signal word points to recommendations to the user or very important information. As a division of thielenhaus technologies gmbh, we combine cuttingedge innovations with our many years of experience in producing gears. We are the industrial gearbox repair experts across the u. Get an instant quote for koellmann gear corp nsn components like 2m4 60a, 2m460aum, 2sc4 10. Gearbox maintenance tips rapid repair solutions once the problem is identified, the cost of repair and downtime must be weighed when deciding whether to fix the problem onsite or have the gearbox completely replaced. The company the business area koellmann gear and the business area koellmann airtec are part of thielenhaus technologies gmbh. Koellmann extruder gearbox repair by ppg works before and after. Koellmann gear corp 8 industrial park waldwick, nj gears. Gear motors, power transmission, speed reducers industrial manufacturing and processing machinery and accessories, screens and feeding equipment, screens, feeders, drain hole screen, gearmotors, rocker arms, spark plugs, carburetor jet, carburetor diaphragms, oil pan, pistons, timing chain, intake manifolds. This book is intended to be a quick reference information, see operator manual. This high quality claim, which is a central part of our product philosophy, pays off for the customer. Here at ppg works, we offer the best in industrial gearbox repair. You are covered by the ebay money back guarantee if you receive an item that is not as described in the listing. Product overview download the current brochures of our products here.
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